IN THE TYPES IN WHICH THE CUTTER PORTION IS AN INDEXABLE PART CLAMPED BY A SCREW, THE CUTTERS ARE CALLED INSERTS (BECAUSE THEY ARE INSERTED INTO THE TOOL BODY). TIPPED TOOLS ALLOW EACH PART OF THE TOOL, THE SHANK AND THE CUTTER(S), TO BE MADE OF THE MATERIAL WITH THE BEST PROPERTIES FOR ITS JOB.
Cutting, drilling, and grinding tools that use diamond particles embedded in a metal or resin matrix to cut or grind hard materials such as stone, concrete, asphalt, and glass.
Pistons are made from aluminium with high silicon content, resulting in a very abrasive material.
High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy.
In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD.
INSERT, CUTTING TOOL: SIZE ID 8 MM, THICKNESS 10 MM, MATERIAL CARBIDE, FFT:FOR ROLL LATHE, TYPE: A8F3 K01 8BA524000; QUALITY K01; DIA 20 MM TAPER TO DIA 18.2 MM, MNFR: NADA MNFR PART NO: RBGA2010, DRAWING 1.1909/01 REV
Specification :0 to 90 degrees
Materials: Element 6 single crystal diamond, South African natural diamond.
Tool rod material: tungsten steel
Speed: 5,000-100000r /min.
Feed: 1500-5000mm/min.
Cutting depth: 0.05-0.2mm.
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and nonmetallic.
Features: high finish, high cost performance, long life
The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher.
Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.
Specification
Advantages Of Mono Crystal Diamond Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Applications Of Mono Crystal Diamond Cutting Tools
3C electronic product
shells and panels for clock , mobile phone, copper aluminum products, mobile phone copper buttons CD lines, acrylic , PC panel decoration
Optical glass processing
optical lens, contact lens, optical storage reading head
precious metal processing
gold, silver, platinum products of carving processing
Precision mechanical parts, aviation industry, medicine industry and other ultra-precision industry
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Types Of Mono Crystal Diamond Cutting Tools
* Other types and specifications can be produced according to customers requirement
Electroplated diamond cutting discs
Flange 70mmx22.23mm for using on cutting discs 150mm, 180mm, 230mm
Flange 50mmx22.23mm, m14 threading for using on cutting discs 100mm, 115mm, 125mm
The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
Introduction:The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
Details
Photo:
Models:
Applications of PCD Standard Inserts: 3c field, aerospace, automotive industry, etc.
Specificationï¼?Please contact me for specific specifications
Application Cases of PCD Standard Inserts:
Advantages of PCD Standard Inserts:
Higher metal removal rates
Faster cycle times
Reduce waste
Quality improvement
Stricter size control
Perfect surface finish
Increase productivity
Improve equipment utilization
Pack: Cartons and bubble wrap
Minimum Order Quantity:
Price Range:
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
Certification:
FOB Port: Shanghai Qingdao Guangzhou
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
* high abrasive resistance and thermal conductivity
* good surface finish
* Long service life. The service life is 20-30 times more than carbide boring tools.
Features: The integrated design of the handle increases rigidity; 5+1 design, in order to ensure Rz40-60, one blade is a broken blade; Reaming + chamfering + countersinking; Unequal design to avoid vibration;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 48
Rotate speed (1/min): 2986
Teeth number: 6
Feed per teeth fz(mm): 0.1
Feed F(mm): 1791
Cutting-in Ap(mm): --
Features:
Increase the chip baffle to effectively prevent iron chips from falling into the water jacket;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 35
Rotate speed (1/min): 4095
Teeth number: 2
Feed per teeth fz(mm): 0.15
Feed F(mm): 1228
Cutting-in Ap(mm): --
Product Name : Helicoil insert tool kit
Material : Stainless steel, 304 steel
Type : Automatic, manual operation
Application : For installing or removing or repairing the wire thread inserts
Payment terms : T/T
Packing : Cartoons or wooden cases
Name: PCD Cutting Tool Blanks
Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine.
Type: Triangle, Cylindrical, Square, Flake, Etc
Details
More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm .
Model Product No Ang Diameter (Mm) Thickness (Mm)
MoreD30 360 30 1.6, 2.0, 3.2
MoreD42 360 42 1.6, 2.0, 3.2
MoreD48 360 48 1.6, 2.0, 3.2
MoreD51 360 51 1.6, 2.0, 3.2
MoreD58 360 58 1.6, 2.0, 3.2
Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On.
Advantages:
1. High hardness, abrasion resistance and impact resistance
2. High speed, good surface finish, long life and high efficiency
3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl
4. Gauge pads have tungsten carbide inserts for maximum wear resistance
5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCD Boring & Notching Tools For Carbide Rollers
Introduction:The PCD Boring Tools Are Made By PCD Blanks (E6) Brazing On The Tungsten Carbide Body. Most Common Is Full Face Pcd Notching Tools.PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Details
Applications Of PCD Boring Tools:
PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Advantages Of PCD Boring Tools:
* High Abrasive Resistance And Thermal Conductivity
* Good Surface Finish
* Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
The Specification Of PCD Boring And Notching Tools:
DBH1H2L°
2.50.51.65.280
30.61.85.580
3.20.61.86.280
40.72.37.8370
40.82.49.5580
4.50.92.7510.7580
51.03980
40.73.33.47.9880
40.83.33.49.6880
4.50.93.53.910.8080
Application Cases Of PCD Notching Tools For Carbide Rollers:
Product NamePCD Boring Tools, PCD Tools For Carbide Roller Notching
Size5 * 9ï¼? 4 * 7.8
WorkpieceCarbide Roller Notching
* 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 320
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, highly cost-effective, long life
Specification: 0 to 90 degrees
Materials: Element 6 single crystal diamond, South African natural diamond
Tool rod size: 3 -20
Tool rod material: tungsten steel
Speed: 5000-100000 r/min
Feed: 1500 ~ 5000 mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other nonferrous metals and nonmetallic
Features: good finish, high cost performance, long life
