Material Stainless Steel
Shape Cylinder
Voltage 220V
Pressure High Pressure
Surface Finishing Polished
Operating Mode Automatic
Usage Industrial Use
Specialities High Tensile, High Quality, Corrosion Resistance
The Vertical Autoclave is an indispensable medical equipment used in hospitals for sterilization of surgical instruments, laboratory glassware, and medical waste. With its vertical chamber design, it maximizes space efficiency while ensuring thorough sterilization. This autoclave operates with steam under pressure, effectively eradicating harmful microorganisms. It boasts precise digital controls and safety features, such as automatic pressure and temperature monitoring. Its durable construction and corrosion-resistant materials ensure longevity. Hospitals rely on vertical autoclaves for their crucial role in infection control, maintaining aseptic conditions, and ensuring the safety and health of patients and healthcare professionals, making it a vital asset in hospital settings.
Specifications: It uses steam to sterilize medical equipment, surgical dressings, glass, utensils, etc. rapidly and efficiently.
Made of heavy duty seamless aluminum sheet. Long lasting. The lid is equipped with both a safety valve and steam release valve. A pressure gauge allow precise pressure tracking and safety.
Mirror Finish. External Fuel Heated. Perfect for hospitals, public health centers, health stations, clinics, and research institutes.
Size (D x H) : 350mm X 330mm + 90mm Lid. (14x16). Approximate Capacity (Ltrs.) : 40 Liters. With lid. Finish : Mirror Finish. Suitable for two Sterilizing / Dressing Drum (11x9) & (11x4.5) (Drum Not Included Drum Cost is Extra). Supplied with inner & outer stand.
OPERATING INSTRUCTION / INSTRUCTION MANUAL : PASTED ON THE AUTOCLAVE.
All aluminum deep-drawn seamless construction Mirror Finish. External Fuel Heated Supplied with inner & outer stand. All autoclaves are constructed from heavy gauge aluminum. It generates steam under pressure and temperature between 120C to 135C. Made from seamless Aluminium, top-loading autoclaves. Seamless construction ensures a bacteria-free environment, 25-30 minutes sterilizing cycle at 121c. With two stages overpressure protection system incorporating a calibrated continuous bleeding pressure stopcock and pressure release weight valve. With heat-resistant handles and steam release/control valve. Pressure Gauge: Color-coded pressure gauge showing internal chamber conditions during the cycle. The sterilization zone in green color is shown from 15 psi to 20 psi (OR 1.034 bar to 1.378 bar) which is equivalent to temperature of 121c to 127c. Dial size- 2.5?,Dial show measurement in 2 units
(i) kg/cm²
(ii) lb/inch².
Full scale dial of pressure gauge is 0-30 lb/ inch or 0-2 kg/ cm.
ZEALWAY vertical autoclave: Elevate the standards of sterilization with cutting-edge technology and unparalleled reliability. Trust in our brand for efficient, safe, and precise results in every sterilization process.
29L-175L, modern and elegent design vertical autoclaves with 6 series choices according to different price levels and applications.
The Benefits of ZEALWAY Vertical Autoclaves
Efficient Sterilization:
ZEALWAY Vertical Autoclaves offer rapid and thorough sterilization cycles, ensuring equipment and materials are ready for safe use.
Space Optimization:
Vertical design saves valuable floor space, making them suitable for compact settings without compromising sterilization capacity.
Intuitive Operation:
User-friendly interfaces enable easy parameter setting, monitoring, and maintenance, enhancing operational convenience for various professionals.
Reliable Safety:
Equipped with advanced safety features, ZEALWAY Vertical Autoclaves guarantee secure sterilization processes, protecting both users and equipment.
The Benefits of ZEALWAY Vertical Autoclaves
Vertical Steam Sterilizer
Features of Vertical Autoclaves Compared to Horizontal Autoclaves
STEP
1
Space Efficiency
Vertical Autoclave Space Efficiency
Vertical autoclaves utilize vertical chamber space, ideal for compact settings, while horizontal autoclaves require more floor space due to their layout.
STEP
2
Loading Convenience
Vertical Autoclave Loading Convenience
Vertical autoclaves allow easy loading and unloading of materials from the top, eliminating the need to bend or lift heavy items.
STEP
3
Uniform Sterilization
Vertical Autoclave Uniform Sterilization
Vertical autoclaves distribute steam more evenly within the chamber, ensuring consistent sterilization results across all loaded items.
STEP
4
Gravity-Assisted Air Removal
Vertical Autoclave Gravity-Assisted Air Removal
Vertical autoclaves naturally facilitate air removal as steam rises, reducing the chances of air pockets that can hinder sterilization in horizontal autoclaves.
How to Maintain Vertical Autoclaves for Durability?
Regular Cleaning: Keep the chamber, gaskets, and components clean to prevent buildup of contaminants and residues that could affect sterilization efficiency.
Distilled Water Usage: Use high-quality distilled water to minimize mineral deposits in the chamber and components, extending the autoclave's lifespan.
Calibration: Regularly calibrate temperature and pressure sensors to ensure accurate sterilization cycles and reliable results over time.
Inspection and Replacement: Periodically inspect gaskets, seals, and pressure release valves for wear and tear. Replace any damaged parts promptly to maintain optimal performance.
Professional Servicing: Schedule professional maintenance according to the manufacturer's recommendations to assess overall performance, replace worn parts, and address potential issues.
Zealway Medical provides an extensive selection of autoclaves tailored to meet diverse sterilization needs. Their medical autoclaves come in a variety of capacities, ranging from 29 liters to 120 liters, making them suitable for different scales of medical operations. Additionally, Zealway offers benchtop dental steam sterilizers, available in 14-liter, 18-liter, and 23-liter capacities, specifically designed to meet the stringent requirements of dental practices. All of these autoclaves are registered with the China National medical autoclave Products Administration (NMPA), ensuring they meet rigorous safety and quality standards. This registration underscores Zealwayâ??s commitment to delivering reliable and compliant sterilization solutions.
How Medical Autoclaves Function?
Medical autoclaves function by using high-pressure saturated steam to sterilize equipment and instruments. The process begins by placing items inside the autoclave chamber. Once sealed, the autoclave heats water to generate steam, which is then pressurized to reach temperatures typically between 121C and 134C. This high-temperature steam penetrates the items, effectively killing bacteria, viruses, fungi, and spores. The sterilization cycle is carefully controlled to ensure all microorganisms are eradicated. After the cycle, the steam is vented, and the items are dried and cooled before being safely removed for use. This method ensures a high level of sterilization, crucial for medical and laboratory settings.
How Medical Autoclaves Function?
Medical Autoclaves
Installation and Commissioning of Medical Autoclaves
STEP
1
Site Preparation
Ensure the installation site meets all spatial, electrical, and plumbing requirements specified in the autoclaveâ??s manual.
STEP
2
Unpacking and Inspection
Carefully unpack the autoclave, inspect for any shipping damage, and verify all components are present.
STEP
3
Electrical and Plumbing Connections
Connect the autoclave to the appropriate power supply and water source, following the manufacturerâ??s guidelines for safety and compliance.
STEP
4
Initial Testing and Calibration
Perform initial tests to verify functionality, calibrate the unit as needed, and ensure it meets all operational standards before use.
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What Items Can Be Sterilized in Lab Autoclaves?
Lab autoclaves are essential for sterilizing a variety of items to ensure a contamination-free environment. Common items that can be sterilized include glassware (such as beakers, flasks, and petri dishes), metal instruments (like scalpels and forceps), and certain types of plasticware that are autoclave-safe. Additionally, lab media, solutions, and biological waste can also be sterilized. It's important to note that not all materials are suitable for autoclaving; items like heat-sensitive plastics, certain chemicals, and electronic devices should be excluded. Always consult the manufacturerâ??s guidelines to ensure proper and safe autoclaving procedures.
What Items Can Be Sterilized in Lab Autoclaves?
Lab/Pharmaceutial Autoclaves
How Do laboratory autoclave Work
Lab autoclave sterilize equipment and materials using high-pressure saturated steam. The process begins by placing items inside the autoclave chamber, which is then sealed. Water is heated to produce steam, which displaces air in the chamber. The steam reaches temperatures of 121-134C (250-273F) and pressures of 15-30 psi. This high-temperature steam penetrates materials, effectively killing bacteria, viruses, fungi, and spores. The sterilization cycle typically lasts 15-30 minutes, depending on the load and type of materials. After the cycle, the chamber depressurizes and cools, allowing safe removal of sterilized items.
FAQs of Lab Autoclaves
Q
How Often Should a Lab Autoclave Be Serviced?
A
Regular maintenance is crucial for the proper functioning of a Lab Autoclave. It is generally recommended to have it serviced annually by a qualified technician, but the frequency can vary based on usage and manufacturer guidelines.
Q
What Are the Safety Precautions When Using a Lab Autoclave?
A
Safety precautions include wearing protective gear, ensuring the autoclave is properly sealed before operation, not overloading the chamber, and allowing items to cool before handling them.
Vertical Autoclave is a Touch Screen PLC that provides high degree of control accuracy along with user level flexibility for sterilizing various types of loads efficiently. PRAANO Vertical Autoclaves are in 3 different sizes from 75 to 180 liters.
Applications:
The Autoclaves are suitable for a wide range of critical applications wherein fast and assured sterilization is required. Ideal for Pharma QC, QA, Micro, R&D as well as Production, Chemical Plants, Bio-Labs, Water & Air Pollution Labs, Fisheries, Mineral Water Plants, Food, Beverage & Distilleries, Flight Kitchens, Mass Kitchens, Hospitals.
Advantages:
Unique single lever lock for lid with single hand opening.
Advanced Customized PLC based control ensues repeatability and high accuracy.
Inbuilt documenting feature.
Exclusive build in features like automatic water fill, multiple temperature sensors with control on all, power failure restore, PC connectivity & many more.
