CNSL Mortar
Cashew CNSL Resin Mortar is widely used for Acid Resistant Bricks/ Tiles lining as bedding and jointing mortar. It can be used for jointing Chemical Resistant Stoneware Pipes.
It is also used for ETP Plants. It is suitable where excellent resistant property and heavy impacts subjected to the surface of floors and tank is required. Cashew CNSL mortar adheres strongly on the Ceramic, Concrete surface and metals so, it can be used as a monolithic lining for the construction of dilute acids storage tanks.
Resistant
It is resistant to Acids, Alkalies, mixed alkaline solutions with acids.
Resistant to temperature
170�° C (Max.)
Preparation of Mortar
Preparation of Mortar generally consists of Solution & Powder. In order to obtain good working consistency, the average mixing ratio is 1 Pbw of Solution & 3 pbw of Powder. This ratio will slightly vary depending upon the temperature and working conditions.
Prepare small batches of Mortar. Stirrer the Solution thoroughly before use. Place the Solution in a suitable mixing pan and add powder in it. Mix thoroughly with a spatula or Trowel. The mixing operation shall be continued until a uniform mixture is obtained.
Make sure that all the Mortar is used from the mixing pan before another batch is prepared.
Surface Preparation
The cement plastered surface shall be slightly rough in line & level , dry & clean, free from dust, dirt, grease, oil etc., maintaining required slope etc. as no slope can be adjusted or altered in Acid proof lining works.
Setting / Curing
Cashew CNSL Resin Mortar is a Self-hardening due to its chemical reaction which occurs when the Powder & Resin are mixed together.
An initial setting occurs in 10 hrs. at 30�°C
Final Setting occurs in 24 to 48 hrs. at 30�°C
Curing time: 7 days at 30�°C
Please ensure that no water shall be spilled over the bricks lining works before it completely cured.
Storage Life
Solution: 12 Months at the temperature 30�°C (+2OC)
Powder: 6 Months at the temperature 30�°C (+2OC)
All two components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.
Packing
Solution: 25 Kg. in M.S. Drum
Powder: 25 Kg. in Plastic Bag.
This is CNSL Resin Mortar supplied in two elements which are resin & filler recommended as bedding and jointing substance for acids, alkalies, salts resisting brick or tile lining work on the floor, drains, effluent processing plants and responsive vessels etc. CNSL resin mortar is a diverse variety of mortar which resin for the lining of acid attempt bricks and tiles. CSNL is an acronym that stands for â??Cashew Nut Shell Liquidâ??. Imperial World Trade is one of the leading CNSL resin mortar companies in the country. This mortar presents superior adhesion on ceramic facades. It is also highly repellent to alkalis and acids and can easily endure high temperatures of heat which are up to 170 degrees. This resin mortar has a plastic nature. Our products are with great features such as resistant to chemicals, resistant to alkalis, acids, alkaline solutions mixed with acids, can withstand high temperatures, ideal for making lining for acid proof tiles and bricks, it is also used to join stoneware pipes, provides resistance to heavy impacts, and has excellent adhesion properties with concrete, ceramic, and metal surfaces.
It is a phenolic resin made from natural phenol. It mainly used in paint industry, insulating varnish, brake lining etc. etc. In steel barrels
METHOD OF APPICATION: * Mastic compound application consist of two coats of. Primer ,Primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack. 1). Surface preparation and application of Primer: Refer application method of Primer. 2). After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes. CHEMICAL RESISTANCE PROPERTIES: * Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats STORAGE & PACKING: * Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs. HEALTH & SAFETY: * Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.
DATA SHEET FOR EPOXY EPOXY COATING :- INTRODUCTION - EPOXY COATING (HYB) is a two part high solids solvent free epoxy phenolic resin based coating system designed for hard wearing, smooth surface finish for floors, walls and on steel structures. Nonskid surface finish can be achieved on floor, if required. FEATURES: 1) Hard Wearing 2) Non Dusting 3) Excellent Surface Finish 4) Non Smelling 5) Good Aesthetics 6) Highly Chemical Resistant APPLICATION: 1.Stir well before mixing Part A and Part B and mix in the prescribed ratio. 2.Apply one coat of EPOXY primer on the clean and dry surface. 3.EPOXY COATING (HYB) should be applied on the surface by brush or roller within 24 hrs. After application of primer coat it should be allowed to air dry for min. 4 hrs. Preferable in a dust free atmosphere. 4.Apply min. 2 coats with the intercoat interval of 6-8 hrs. PRODUCT SPECIFICATIONS: Application - Brush, Roller Mixing Ratio - As Directed on Packing Port Life - 30 Mins. Drying Time - Touch Dry- 30 Min, Hard Dry 6 Hrs. - Intercoat Interval 6-8 Hrs. Min. - Dry Film Thickness 125-150 Microns/per coat - depending on porosity Covering Capacity - 6-8 sq.met/kg per coat depending on porosity, roughness & method of application. Color Shades - All Standard Shades RECOMMENDED USES: 1) Food & Pharmaceutical 2) Work Shop 3) Clean Room Application 4) Chemical Resistant Coating for Concrete& Steel 5) Petrochemical, Fertilizer plants METHOD OF APPLICATION: SURFACE PREPARATION The long-term durability of the applied Epoxy coating (HYB) epoxy coating is dependent on the adhesion between sub-base and coating material. It is most important therefore, that the substrate surfaces are correctly prepared prior to application. 1.Before application of the Epoxy coating (HYB) surface should be free from loose partials, rust, oils, grease or earlier coatings and should be totally dry. 2.New concrete or cementations surface should be placed at least 28 days and have a moisture content of less than 5% before application of Epoxy coating (HYB) 3.After surface is dry, all repair work like sealing of joints, cracks filling of cavities and crevices should be carried out. HEALTH & SAFETY - Keep the containers tightly closed when not in use. Avoid contact with skin & eyes. It comes in contact with the body, wash affected parts with plenty of water and contact a doctor. Other known sector for Epoxy floor lining, Epoxy garage floor lining, Concrete epoxy lining, Concrete floor epoxy lining, Epoxy pipe lining, Marine epoxy lining, Sub marine epoxy lining, Basement lining epoxy floor shield, Louisiana, Oregon, Chip lining color epoxy floor, Aviation lining epoxy interior.
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