Rotary Kilns

Rotary kiln

Specification:1.6x32- 4.7x72(m) Processing capacity:48-1000(t/d) Applied material:dolomite ,limestone,bauxite. Application:Cement production,Active Lime production Rotary kiln is a kind of thermal equipment calcines lump, bulk and slurry materials. It is widely used in cement & construction, non-ferrous metals, lime, ferrous metals, refractory materials, industrial chemicals, paper making industries etc. OUR ADVANTAGE 1 New type technology is adopted by main driving system. Compared with traditional magnetic and DC speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation. 2 After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. 3 Temperature measuring point is reserved at bearing base of supporting roller. It is mainly used for automation detection of kiln operation status by insert the measuring device. Structure 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 2. Catch wheel: including two kinds of mechanical wheel and hydraulic pressure. 3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple. Replacement is convenient and wonâ??t hurt cylinder. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type.

Lime Kiln Application: Rotary kiln is a combustion device for bulk and slurry material, it is widely used in cement industry, lime industry, refractory, metallurgy industry. Lime Kiln Structure: Rotary kiln is consist of shell, driving system, supporting base, kiln liner, seal, head hood, combustion system etc. 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure. 3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy -saving, and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won't hurt cylinder. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type. Lime Kiln Advantages: 1) Long running time before maintenance. 2) High quality supporting roller and tyre. 3) Reliable inlet and outlet seal. 4) fixed and movable kiln head hood We can produce kiln range from diameter around Φ 1-Φ 5m, we also can produce non-standard kiln according customer's special requirements. High Efficiency Rotary Kiln for Small Lime Production Line Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The Rotary Kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body. we can provide full specifications of large and medium-sized mineral machinery, metallurgy equipment and building materials equipment, such as crushing machines, mineral processing equipment, cement production lines, rolling mill equipment, etc. These mining machines are reliable in quality and low in cost. Company Name: Henan Zhengzhou Mining Machinery Co., Ltd.

We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, Rotary Dryer ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Steam Tube Rotary Dryer Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we specialize in delivering high-quality Rotary Kiln & Cooler equipment specifically tailored for 350 TPD and 200 TPD DRI Sponge Iron Plant applications. We specialize in providing all the equipment necessary for your project, including Rotary Kilns and Coolers, ensuring your plant runs smoothly and efficiently. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us via the provided contact details:

We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we specialize in delivering high-quality Rotary Kiln & Cooler equipment specifically tailored for 350 TPD and 200 TPD DRI Sponge Iron Plant applications. We specialize in providing all the equipment necessary for your project, including Rotary Kilns and Coolers, ensuring your plant runs smoothly and efficiently. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us via the provided contact details:

Introduction CITICHL is one of the largest design and manufacture enterprises for rotary kilns in China, which started producing in 1950s. We have totally produced more than 250sets of rotary kilns including dry, semi-dry and wet ones used widely in cement, metallurgical, chemical industry, refractory, active lime, paper-making etc. Specifications are from Φ1.2 to Φ6.1m. They have been exported to Thailand, Pakistan, Indonesia, Vietnam etc. Our company has absorbed technologies from famous international companies such as Smidth, Polysius, KHD, etc. In recent years along with the advances in cement producing, cooperated with design institutes in Tianjin, Nanjing etc, developed new large serial products of dry processing rotary cement kilns, matching 1000-5000t/d large and 8000-10000t/d extra-large cement production line. There have been nearly hundred sets put into operation in the cement plants of Anhui, Hailuo, Jilin Shuangyang, Indonesia Kupang etc. Our company has the first-rate group on rotary kiln development, study and design, perfect experiment and testing measures, and superior manufacturing equipment and technology for large rotary kiln, while has formed the complete technical and producing system on the design, manufacture, installation, commissioning service for the equipment. Application and operating principle: The rotary kiln is central equipment for cement clinkering system in the new large dry processing cement production, which can be used with unit-or-twin-stream preheater, calcining combustor. 90%-95% of the raw material which has been pre-calcined feeds into the slow rotating, inclining installed rotary kiln from the rear. Under the composite effect of circumferential tilting and axial movement, the material slowly flows through the whole drum, the fuel (coal dust, oil or natural gas) sprays from kiln head into high temperature zone for burning, which produces the required heat for physical and chemical reaction of combination and crystallization of material inside the kiln. Under the function of rear blower, the burning gas stream and material counter flow the whole kiln, completing heat exchange and physical/chemical reaction. The clinkered cement is discharge to the cooler. Characteristics: The kiln body is made of high-quality killed carbon steel or alloy steel plate and welded; The supporting type and rollers is of ZG35CrMo and 42CrMo steel; The sliding bearing is of non-scraping liner one with large clearance; The driving device adopts hard-toothed reducer, flexible sheet coupling, driven by DC motor; Hydraulic thrust roll is used; The kiln head and rear seal is of pneumatic or scaled type; With slow speed drive.

Supplier: Crusher, rotary kiln, rotary dryer

Jaw Crusher is widely used aggregate crusher to crush all kinds of materials with a compressive strength lower than 320MPa in mining,metallurgy,public road,railway,hydropower and many other industries.The basic structure of a jaw crusher generally includes seven parts such as driving medium,rack,the jaw plate and side rack ,flywheel,lubrication device,adjusting device and the reset spring. The main structure of the Jaw Crusher are composed of stander, eccentric shaft, belt pulley, flywheel, movable jaw plate, wrist plate ,adjustable gap screw, offsetting spring, fixed jaw plate. The wrist plate also has the effect of guarding. This Jaw Crusher's crushing style is the type of driving extrusion. The motor drives the belt and belt pulley to make the moveable jaw move through the eccentric shaft. When movable jaw is rising ,the included angle between the wrist plate and movable jaw becomes bigger to drive the movable plate to be close to the movable plate. At the same time the material is squeezed and rubbed, rolled to achieve multiple crushing; When movable jaw is descending, the included angle between the wrist plate and movable jaw becomes smaller. Now the crushed material is discharged from the crushing cavity, with the continuous rotation of the motor, the movable jaw crushing and discharging the material periodically to realize batch production.

Roll crusher is generally used as small crushing machine which can be used for crushing materials with medium hardness such as coal, building material and wear-resistant materials, and it has excellent crushing effect on building material and coal. This machine also can be called double roll crusher or teeth roll crusher. Roll crusher is commonly used in the cement, chemical industry, electricity, metallurgy, building materials, refractory material and other industries. Roller crusher mainly crushes materials with medium hardness such as chalk, slag, coke, coal and so on. The double roll crusher is composed by roller, roller supporting bearing, compacting device, adjusting device and the driving device. Roll crusher can also be called roller crusher. It is composed of two rollers rotating with opposite direction. Materials go into the space between the two rollers from the upper part and then will be squeezed and crushed by the two rollers, and crushed materials will be discharged from the bottom of the machine. The space between the two crushing rollers can be flexibly adjusted to produce products with different fineness. There are two cylindrical rollers horizontally installing on mutually parallel racks, where one of the roller bearing is movable and the other roller bearing is fixed. Driven by electric motor, the two rollers do opposite rotation, which produces downward acting force to crush materials between two crushing rollers; broken materials that are in line with the required size are pushed out by roller and discharged from the discharging port.