Pe Pipe Extrusion Line

We have been receiving good reputations from our domestic PE Pipe manufacturers who produce diverse kinds of PE Pipes. We always try to keep in touch with our existing customers and potential customers to hace the opportunities to discuss what our unique products can do for you. We always pay attention to the feedback from the customers. Taht is why Wonil is memorized as one of most reliable market leafers in oioe extrusion industries around the world as well as domestic markets.

Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder.The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output. Pipe Marking Line: It is extruded by single screw extruder SJ30/25 through the composited extrusion die. Die Head: The material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling. Vacuum Calibrating Water Tank: The body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right. Water Spray Cooling Tank: The body is made of stainless steel and the ductcoat is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank. Haul-off Machine: We can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic and mechanical combination clamping. The bearing has special structure which can effectively reduce the installation error. Cutting Machine: It is automatic dustless cutting machine. Smooth cutting section, synchronous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability. Control System: We can offer SIEMENS PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use SIEMENS electrical parts, Omron temperature controller. Intelligent control makes the operation simpler.

Extruder: It has high speed high efficiency screw, hard gear surface, FUJI invertor. This structure assures the material evenly heating, good plasticization and the extruding speed and efficiency. Corrugator: Close structure. Mold blocks through the gear transmission. Mold plate has water flowing to get cooling efficiency. The pipe cooling type is wind. This structure ensures high speed production and cooling. It can produce inner and outer layer smooth and corrugation uniformity pipe one time matching the corresponding molds. Mold block: The design of structure is reasonable, wind cooling and replacement of the module is convenient and reliable. Winding machine: Torque motor, single/double station winder.

Pipe marking line is extruded by smaller single screw extruder through the composited extrusion die. Vacuum calibration water tank: it is equipped with two-stage vacuum system(for large diameter)advanced water recycle & high pressure cooling system, vacuum degree adjustment device and accurate water level & water temperature automatical control system. The accurate stannum bronze calibratation sleeve ensures fast cooling speed and molding of pipe. Its material is stainless steel. Spray cooling water tank: Long cooling unit ensures high efficiency cooling, Unique pipeline design shorten cooling length, its material is stainless steel. Haul-off unit: special integral transmission unit avoids asynchrony of individual transmission, Various control method ensures more flexible & accurate orientation, Accurate pressure regulating system makes hauling power adjustable. It has unique structure & flexible operation, its speed can be adjusted by motor inverter. Cutting unit: Full-hydraulic design of cutting unit ensures flexible pressure in state of cutting pipes, Flexible adjust for saw position & cutting depth, Unique power input system ensures high reliability of planetary unit, With ultra silent & enforced sucking system, Unique non-scrap cutting unit enusre clean cutting section for 16mm to 315mm pipe. Control system: Adopts the one of the most advanced plastic extrusion machinery control systems----PLC. It can ensure much higher quality extrusion, PLC system ensures high speed and convenient internet function that much more accurate and flexible control, intelligentized control order make the operation more simple. Packing in film or according to your needs.

Adopting extrusion technology by leader machinery, and the final products of this line, which can endure pressure 0.4-2.5mpa, are mainly used for the indoor water supply. Using heat-melting weld means for fittings, antisepsis and anticorrosive, so this kind of pipe is the new environment- protection water supplying products. Adopting extrusion technology by leader machinery, and the final products of this line, which can endure pressure 0.4-2.5mpa, are mainly used for the indoor water supply. Using heat-melting weld means for fittings, antisepsis and anticorrosive, so this kind of pipe is the new environment- protection water supplying products. Main technical data: Model lmsg-65 lmsg-90 Pipe size(mm) d16-63 d75-160 Screw diameter(mm) d65 d90 L/d 30: 1 30: 1 Screw rotation speed(rpm) 0-90 0-75 Capacity(kg/h) 120-160 180-220 Hauling speed(m/min) 0-13 0-10 Cutting means: saw blade or non-scrap cutting Pipe length control: electron counting or electrical switch control. Wooden case or other moistureproof packages

Raw material+ carbon - mixing-- vacuum feeding -- material dryness -- single screw extruder -- steel wire unlocking -- extrusion mould-- spiral calibrator -- spray vacuum tank -- belt haul-off -- manual cut -- winder -- finished product inspecting & packing Model: lspe-75 lspe-90 Screw diameter: 75mm 90mm L/d: 30: 1 30: 1 Pipe range: 50-150 75-200 Capacity: 80-110 150-250 Main motor power: 55 90 Total power: 70 130 Line length: 15 18. Wooden cases or wood pallets

Specially-designed spiral moulds for pe pipes, with inside oil controlling temperature system. Beautiful and practical stainless steel body for the vacuum calibration and spray cooling system, unique multi-section vacuum system ensures the stable sizing and cooling for pipes; special spray cooling system improves the cooling efficiency; special water position, water temperature system make the machine more intelligent. Hauling-off unit adopts particular pedrail structure, which is easy and convenient for operation; pedrail clamping uses mechanical and pneumatic combining system, which is more reliable. Cutting system adopts saw blades and planetary cutting means; sumping uses hydraulic system, which ensures the smooth cross section; equipped with dust-collecting unit, which ensures the clean working environment. Main technical data: Model emsg-65/30 emsg-90/30 emsg-120/30 emsg-150/30 emsg-120/33 emsg-150/33 Pipe size/mm d16-63 d75-160 d160-315 d200-450 d315-630 d400-800 Screw diameter/mm 65 90 120 150 150 150 L/d 30: 1 30: 1 30: 1 33: 1 33: 1 Capacity/kg/h 80-160 180-220 250-400 500-600 700-900 800-1000 Hauling speed/m/min 0-16 0-10 0-6 0-3 0-2 0-1.5 Cutting means saw blade or non-scrap cutting planetary cutting planetary cutting planetary cutting planetary cutting. Wooden case or other moistureproof packages

Brief introduction: This line is applicable to produce HDPE water & gas pipe. Extruder adopts high-efficient screw, two main machines, aircraft nose, charge-in of mould centre, spiral shunting type complex machine head. Adopt PLC angle automatically control. Export packaging.

Model apet single layer apet/petg co-extrusion line Extruder sj120/33 sj120/33, sj65/33 Width of products 500-1500mm 500-1200mm Thickness of products 0.10-1.5mm 0.25-1.5mm Motor power 160kw 160kw/45kw The maximum output 450kg/h 550kg/h Extruding speed 25m/min 25m/min Model apet single layer apet/petg co-extrusion line Extruder sj120/33 sj120/33, sj65/33 Width of products 500-1500mm 500-1200mm Thickness of products 0.10-1.5mm 0.25-1.5mm Motor power 160kw 160kw/45kw The maximum output 450kg/h 550kg/h Extruding speed 25m/min 25m/min. Wooden cases