Sintered metal powder filter elements are advanced filter components that have undergone the meticulous process of sintering. This technique enhances their porosity, enabling their versatile use in applications ranging from liquid and gas filtration to gas/liquid flow regulation and ventilation tasks.
Distinguished from alternative filter materials like glass fiber, stainless steel wire mesh, ceramics, and filter paper, sintered metal filters exhibit superior mechanical and compressive strength. Particularly in environments with sustained high temperatures and corrosive conditions, sintered metal filter elements excel in refining the filtration process while curbing operational expenses.
Specifications
Material: Grade 1 Titanium Powder
Diameter: 20mm
Length: 200mm
Pore Size: 10 Micron
Connector: Quick-Release Connector
Temperature Resistance: Up to 300�°C
Features
Reusability and adaptability
Exceptional filtering efficiency
High tolerance to thermal shock
Extended service life (cleanable and reusable)
Resilient to high pressure and temperature
Sturdy and fracture-resistant
Corrosion-resistant
Exceptional thermal shock resistance
Offers a range of geometric possibilities
Maintains fine tolerance to preserve physical properties
Applications
Removal of dust, bacteria, and oil fog from gas and steam
Noise reduction and gas buffering
Catalyst recycling
Decarburization filtration
Filtration of viscous liquids
Filtration of strong polar solvents
Particle retention in off-gas from fluidized beds
Filtration and separation in pharmaceutical, beverage, food, metallurgy, petroleum, and other industries
Manufacturing Process of Sintered Metal Filters
The production of sintered metal filters involves pressing metal powder into a customized mold with precise pressure to ensure particle adhesion at contact points. The 'green' strength of the part pre-sintering is contingent upon various factors of the metal powder like particle size, composition, and shape. Following molding, the 'green' part undergoes controlled heating or sintering at a temperature below the metal's melting point, allowing for controlled shrinkage. The sintering process transforms the original powder particles into a fully interconnected porous metal structure, dictating the filtration medium's micron class. Moreover, the porosity of the sintered medium is a defining characteristic, tailored to the specific demands of individual systems.
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Services: Transportation agent,customs clearance service,
Buyer: Import chemical raw materials, auxiliaries, bulk commodities
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Introduction: Porous Titanium Tube is crafted using industrial high-purity titanium powder (>99.6%) through a series of processes including powder classification, molding, sintering, and mechanical welding. The Porous Titanium Tube exhibits exceptional adaptability, allowing for adjustable porosity and filtration accuracy across a wide range. Featuring an open cell structure, Porous Titanium demonstrates great promise in the field of implant materials. Its remarkable attributes, such as a low elastic modulus, excellent bioactivity, biocompatibility, and the capacity for bone regeneration, make it an ideal choice for medical applications. At TOPTITECH, we provide a diverse range of Porous Titanium Tubes that cater to varying filtration precision requirements and dimensions. Additionally, our services extend to machining capabilities, enabling operations such as punching and cutting on sintered titanium tubes. For specific needs, we also offer Porous Titanium Tubes with one end closed. Specifications: - Material: Gr1 pure titanium powder - Filtration Precision: 30 Micron - Diameter: 150mm - Length: 40 inches (1000mm) - Porosity: 30-40% - Technique: Sintered Feature Porous titanium tubing offers high-temperature resistance up to 300�°C for normal use applications. It maintains strong mechanical properties with good plasticity, allowing for machining to customer specifications. This material demonstrates excellent corrosion resistance in harsh chemical environments. It can withstand oxidation and exposure to nitric acid, sulfuric acid, dilute hydrochloric acid, acetic acid, liquid hydrogen, and liquid nitrogen. Its uniform, stable pore structure coupled with precise filtration abilities delivers highly effective purification. No particle shedding occurs, preventing secondary contamination. The tubing also enables easy, repeated online cleaning through back blowing. Outstanding wear and impact resistance endow porous titanium with durable mechanical characteristics. Applications: 1. Chemical Processing: These filter tubes are used in chemical processing industries to remove impurities and ensure the purity of liquids and gases. 2. Petrochemical Industry: They play a crucial role in the petrochemical industry by filtering out contaminants and particulate matter from various fluids. 3. Pharmaceutical and Biotechnology: Porous titanium filter tubes are commonly used in pharmaceutical and biotechnology applications to achieve high levels of purity in drug manufacturing and sterile filtration processes. 4. Water Treatment: These filter tubes are utilized in water treatment systems to remove suspended solids, bacteria, and other impurities from water sources. 5. Food and Beverage: Porous titanium filter tubes find application in the food and beverage industry for filtration during the production of beverages, dairy products, and edible oils.
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