Edge strip for copper electro refining cathodes
Materials Macromolecular material
Tensile Strength Excellent
Application Copper metallurgy
Packaging & Shipping Wooden case, plywood case.
We can provide customized service for you, you are warmly welcome to visit us!
Demisting Ball for Copper Electrowinning Workshop
Application Copper metallurgy
Packaging & Shipping
� Wooden case, plywood case.
We can provide customized service for you, you are warmly welcome to visit us!
Copper Ore / Copper Scrap Full Process Line Copper Cathode Production
SM Industry provide systematic solution for copper ore / copper scrap full process line.
SM Industry can provide client two type of system solutions method based on different raw materials: hydro metallurgy and pyro metallurgy process. SX-EW cathode production, anode copper production from copper ore or copper scrap, ER cathode production from copper anode,
SM Industry have strong technician team to provide the best effective process, also we have production base to manufacture the best tailor made equipment with high quality and economic prices, such as the tilting furnace, blast furnace, copper anode casting wheel, polymer concrete / FRP electrolytic cells, lead alloy anode, 316 SS cathode, connective bar, demisting ball, edge strip for cathode etc.
Complete & Integrated & Tailor-made Design
Easy installation, Environmental Standard, Cost-effective Equipment
32-year Experienced Professors on Copper / Lead Metallurgy
Professional Export Practices: Have Exported to +20 Overseas Countries
We can provide customized service for you, you are warmly welcome to visit us!
Lead Refining Kettle
Complete & Integrated & Tailor-made Design
Easy installation, Environmental Standard, Cost-effective Equipment
32-year Experienced Professors on Lead Metallurgy
Professional Export Practices: Have Exported to +20 Overseas Countries
Production Description
Name: Lead refining kettle
Specification: Customized support
Capacity: 5T-200T
Thickness: 20-60mm
Diameter: 2-6 meter
Service Life: 6-24 month
Heating Fuel: Heavy oil, Gas
Type: Under-flow type, Non-flow type
Craft: Welding parts, Punch press
Materials: Q245R, Q345R, SS304, 33316L, Special refractory stainless steel
Assemble Parts: Pumps, Stove, Cover, Agitator, Burner, Fire-bricks, Caster
Application: Lead battery recycling, Lead refining, Lead metallurgy, Lead alloying
Packing & Shipping
Packing is very important to save your cost on delivery and we have enough experience on it as we have exported this kind of lead kettles to many countries including Sri Lanka, Egypt, Tunisia, Thailand, India, Myanmar and so on.
Precautions for Maintenance
When in use, the lead kettle must be braced by refractories below
The lead kettle is used some time later, must be rotated to make the heating spot changed
The burner should not be directly firing at the bottom of the kettle
We can provide customized service for you, you are warmly welcome to visit us!
FRP electrolytic cells
FRP electrolytic cells are widely used in electro-refining & electro-winning industry, such as Pb, Zn, Cu, Mn, and so on. Based on its good anti-corrosion and permeability resistance ability, good integrality, strong shocks resistance ability, light weight, good inner surface hardness, good smoothness, and easy to clean, itâ??s applied widely.
Advantages:
Vinyl resin coating on the cell body surface(gel â?¥70ï¼?).
Surface mat and chopped strand mat of fiber glass constitute FRP cell body.
Good integrality, no stitching points, horizontal and longitudinal reinforce rib with FRP coated.
Good strength, strong impact resistance, large loading capacity.
FRP density is 1.8kg/cm, lighter than polymer concrete cell.
Smooth and dense inner surface, easy cleaning, no pollution to anode slime.
Good insulation of FRP material, no transition of spurious current, no electricity leakage, high electricity efficiency.
Modular construction, easy transportation and saving carriage, easy installation on site.
Above 15 year service life, easy maintenance.
Material:
Unionsum pays critical attention on cell construction material selection to increase cell service life and decrease maintenance cost.
Vinyl resin from Shang� Wei Fine� Chemical� Co.,� Ltd.
Surface mat and fiberglass from Changzhou Tianma Group Co., Ltd.
Wood/ Un-conductive magnetic steel reinforce rib inside
Production process:
Due to electrolytic cell with high anti-corrosion requirement, Unionsum will select suitable cell manufacture process according to different cell operation condition (electrolyte and temperature).
Optimum material composition and mould manufacture process to avoid resin gummosis phenomenon;
Double-side of plate manufacture synchronously, then coating with yellow gel for oxygen insulation, to increase anti-corrosion and weather resistance performance and service life.
Reinforced rib with FRP coating manufacture through female mould process, with good integration performance, no layer separation and cavitations between FRP and reinforcing rib, increased cell anti-deformation ability.
We can provide customized service for you, you are warmly welcome to visit us!
Lead Smelting Rotary Furnace
Lead smelting rotary furnace is widely used for the Lead paste smelting of Battery recycling plants all over the world. SM Industry have rich experience in providing complete system according to customer requirements, which includes: rotary furnace and filters.
The rotary furnace is consist of furnace body, driving system, burner hole, off-gas holefilters.
Equipment name:� Lead smelting rotary furnace Capacity:� 1~20Tons/batch
Application:� Lead acid battery recyclers, Lead ore smelter, Secondary Lead smelters Raw material:� Lead paste from used battery, Lead ore, Lead dross, Lead slag, crude Lead, and other Lead containing materials
Product: 98% purity crude lead Fuel: natural gas, heavy oil, petroleum coke
Brick: Mg-Cr brick Burner: pyronics burner
Motor and reducer: China famous brand motors and reducers Related equipment: battery crushing and separation system, Lead kettles, ingot casting machine, Lead ladles
Advantages
1.Good adaptability. It can be used for the roasting and smelting for many type of materials, its capacity can tolerate 50-100% of changes. Comparing with reverberatory furnace, it has higher production energy rate and lower fuel consumption.
2.Small length-diameter ratio, small temperature difference, quick heat transferring, and uniform smelting temperature in the furnace.
3.High heat efficiency and good seal performance.
4.Furnace can rotate, which make the firebricks has a longer life service.
5.Good operation environment with high mechanization level and low labor intensity.
6.The rotating speed can be adjusted according to process requirements.
7.Fuel can be diesel, natural gas, gas, powdered coal, heavy oil, and so on. The gas after heat exchanger will enter surface cooler and then dust bag collector.
We can provide customized service for you, you are warmly welcome to visit us!
Pump for lead kettle
Application range: flow rate 5~100t/h
Structure description: Composed by the impeller, pump casing, pump shaft, bearing assembly, coupling assembly, frame, and motor etc.
Characteristics:
1.Wide flow range and precise control 15~80 t/h �±10%;
2.High head: 1.5m~16m, and can be equipped with the long-distance conveying system to make the conveying distance to reach 40 meters;
3.Wide temperature range: 180â??~550â??;
4.Long service life, 3~6 months for impeller, 6~12 months for pump shaft and pump casing;
5.High surface finish to ensure that it is not easy to form slag;
6.Stable operation without noise and vibration.
Advantage: Normally the impurity content in the lead liquid will increase along with the continuously increasing melting temperature, so the pump is easy to be blocked. To meet the special requirements of the new process, our lead pump uses high-temperature-resistant material, reasonable flow channel design, and precision machining of parts. It can be used at a temperature of 800�°-900�°.
Scope of application: It is used for high-temperature transportation of lead liquid, such as lead liquid transportation in multi-metal comprehensive recovery projects, alloy lead liquid transportation in the process of lead alloy smelting.
Features: The pump shaft, pump casing, impeller, support frame, and other important parts are made of high temperature resistant stainless steel, which can operate stably for a long time in a high-temperature environment.
Equipped with a special working platform with heat insulation, it can effectively reduce the heat radiation to the bearings and motors above the lead pump and extend its service life.
Performance: The temperature of the liquid lead can reach 900, and the flow rate is 20~100t/h or more.
We can provide customized service for you, you are warmly welcome to visit us!
Lead Refining system
SM Industry provide systematic solution for Lead ore, Lead battery recycling.
After the Lead ore or battery scrap is smelted in the furnace into crude lead (96-98%), the Lead refining process will be followed to produced final qualified lead ingot (99.99%). SM Industry can provide client two type of refining method: electro-refining and fire-refining process.
SM Industry have strong technician team to provide the best effective process, also we have production base to manufacture the best tailor made equipment with high quality and economic prices, such as the rotating furnace, blast furnace, refining kettle, kettle shell, kettle cover, ingot casting machine etc.
Complete & Integrated & Tailor-made Design
Easy installation, Environmental Standard, Cost-effective Equipment
32-year Experienced Professors on Copper / Lead Metallurgy
Professional Export Practices: Have Exported to +20 Overseas Countries
We can provide customized service for you, you are warmly welcome to visit us!
Copper Electrowinning lead (Pb)Alloy Rolled Anode
SM Industry is the Expert of Copper Metallurgy, we can provide service from Research Plant Basic and Detailed Design - Equipment Procurement Installation Guidance - Commissioning - Starting up. Following will introduce you a production line for the copper scraps, We can do the EPC or any part of the project.
Quality Control
Our company has advanced testing and analyzing device to control whole production, ensure the cathode chemical and mechanical features.
Packing & Shipping
We have enough experience on the packing as it is very important to ensure the cathode plate being deformation and save your cost on delivery, we have exported the stainless steel cathode to many countries including Russia, Zambia, Congo, Sri Lanka, Myanmar, South Africa etc.
We can provide customized service for you, you are warmly welcome to visit us!
Stainless steel cathode plate for Copper Electrowinning/Electrorefining
Product Description
Stainless steel cathode is widely used in Copper EW/ER industry. Copper can be easily deposit on the stainless steel cathode surface and be stripped by auto-stripping machine. It is indispensable units in large scale and modernization Copper electro refining and Copper electro-winning plant.
Quality Control
Our company has advanced testing and analyzing device to control whole production, ensure the cathode chemical and mechanical features.
Packing & Shipping
We have enough experience on the packing as it is very important to ensure the cathode plate being deformation and save your cost on delivery, we have exported the stainless steel cathode to many countries including Russia, Zambia, Congo, Sri Lanka, Myanmar, South Africa etc.
