Welding cable typically consists of a single, finely stranded conductor that ranges in size from 8 AWG to 500 kcmil and a single layer of EPDM or neoprene thermoset insulation with an operating temperature rating of 90 C or 105 C. ... The cable is typically rated 600 volts but can also be rated 100 volts.
Standard:bs638 part 4, vde0282-6, cenelec hd22.6
Voltage:200v
Capacity:2000km/month
Conductor:bare or tinned copper wire class d, 10-120mm2
Separator:separator of synthetic foil or paper
Outer sheath:polychloroprene
For the transmission of high currents from the electric welding device to the welding tool
For flexible use under rough conditions
For manually and automatically operated line and spot welding machines
On assembly lines and conveyor systems
Machine tools
Automobile and ship building
Standard:bs638 part 4, vde0282-6, cenelec hd22.6, voltage:200v, capacity:2000km/month, conductor:bare or tinned copper wire class d, 10-120mm2, separator:separator of synthetic foil or paper, outer sheath:polychloroprene, , for the transmission of high currents from the electric welding device to the welding tool, for flexible use under rough conditions, for manually and automatically operated line and spot welding machines, on assembly lines and conveyor systems, machine tools, automobile and ship building
Cable Standard
Generally conforms to, Based on IS:9857-1990 VDE 0282,
IEC 245-6, BS 6899
Silent Features
- Ultra high performance flexible welding lead, double insulated
for longer life and added safety
- Better flame retardant properties
- Outstanding toughness & durability
- High resistance to cuts, tears & abrasion
- Resistance to oil, solvents and chemicals
- Excellent ozone and weather resistant
Technical Data
Fixed Installation : -20C to max.+90C
Nominal Voltage : 600 V
Spark Test : 3.5 KV(ac)
Color : Orange / Black Jacket
Min. Bending Radius : 6 x Cable Diameter
Standard Packing
Coils 100, 200, 300 and 500m
Conductor
High conductivity, bare annealed copper flexible
conductor, EC copper class 5 & class 6 generally
conforms to IS:8130-1984, IEC 60228
Separation
Polyester tape
Insulation
Double Insulated/single insulated flexible Nitrile
rubber HOFR insulated as per IS:6380-1984
Color
Orange / Black Jacket
Current Rating
The maximum current ratings of flexible welding cables for different
duly cycles are based on an ambient air temperature of 25 C and a
maximum conductor temperature of 90 C. The percentage duly cycles
for various processes and applications are as follows:
- Automobile Welding : up to 100%
- Semi Automatic Welding : 30% to 85%
- Manual Welding : 0% to 60%
- Very intermittent or Occasional Welding : up to 20%
Voltage Drop
When total cable lengths in excess of 15mtr., are involved, it may be necessary
to use cables of larger cross section to ensure that the voltage drop is not
excessive & welding currents are maintained at adequate levels.
Application
Designed for the secondary (high current) connection to automatic or hand - held metal arc welding electrodes. It is suitable for flexible use
under rugged conditions, on assembly lines & conveyor systems, in machine tool and automatically operated line & spot welding machines
Flexible rubber sheath welding cable with copper or aluminum conductor
Service cnditions
1.1. The cable can be used in the connectors of electric weld and pliers of the electrical welding
Whose toward earth voltage of the low voltage is not more than ac 200v and the pulsating dc peak value is 400v.
1.2. The long term permissible working temperature of cable conductive core is not more than 65¡ãc.
Nominal cross-section 10mm2-185mm2
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