Electric arc furnace uses electricity as fuel source and utilizes the arc high temperature produced by electrode and furnace charge to heat and melt the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. 5-100 ton, transformer 2500-80000kva
Ladle refining furnace is used to refine the molten steel from primary melting furnace (electric arc furnace, induction furnace, converter and etc.), meanwhile have the function of adjusting molten steel temperature, and be a buffer of the whole process. It is described to be soul of the best production line (primary melting furnace + lf+ ccm). It is widely used in refining all kinds of steel grade, such as ball bearing steel, alloy structural steel, tool steel, spring steel, carbon steel and etc. Capacity 20-150t, transformer rated capacity 3150-20000kva
Construction: Steelmaking arc furnace inputs electric energy into furnace by graphite electrode. Electric arc producing between electrode tips and furnace burden is used as heat source to smelt steel. The heat source of electric arc furnace is electric energy. Atmosphere inside the furnace can be adjusted, which is helpful to melt steels containing easier oxidation of elements. Sh series three-phase steelmaking arc furnace is used to smelt high-quality carbon steel and all kinds of ferro-alloy steel. The designed volume is from 0.5-150t. And the rate power of transformer can Equipment constitution Purpose: Electric furnace transformer, short net, electrode lifting device, current conducting arm, furnace lid, furnace lid lifting and rotary device, furnace body, furnace titling device, ladle cart, water cooling system, compressed air system, hydraulic system, charging system, high voltage electric system, low voltage electric control system, basic automation and computer control system. Main parameter and chosen type Container
Construction: Steelmaking arc furnace inputs electric energy into furnace by graphite electrode. Electric arc producing between electrode tips and furnace burden is used as heat source to smelt steel. The heat source of electric arc furnace is electric energy. Atmosphere inside the furnace can be adjusted, which is helpful to melt steels containing easier oxidation of elements. Sh series three-phase steelmaking arc furnace is used to smelt high-quality carbon steel and all kinds of ferro-alloy steel. The designed volume is from 0.5-150t. And the rate power of transformer can Equipment constitution Purpose: Electric furnace transformer, short net, electrode lifting device, current conducting arm, furnace lid, furnace lid lifting and rotary device, furnace body, furnace titling device, ladle cart, water cooling system, compressed air system, hydraulic system, charging system, high voltage electric system, low voltage electric control system, basic automation and computer control system. Main parameter and chosen type Container
Ount of cold pig iron and ore. The converter is mainly composed of furnace body, transmission device, supporting device, open gear brush, universal joint, lubrication system.Converter has below advantages:high efficiency, easy operation, wide adaptation of ecious metal(gold and silver), copper concentrate sulfur melting, refining crude copper etc.. Converter¡¡¥s processing capacity depends on the materials type and associated equipment type.Generally determine the specification depending on the loading capacity(matte), specifications in common use are 10t¡¡é20t¡¡é30t¡¡é50t¡¡é80t¡¡é100t etc..Our company can design and produce different specification converter based on customer¡¡¥s actual demand. Depend on your need
Heat treatment furncace. -able to produce best-quality products by maintaining temperature distribution in the furnace evenly. -designed to maintain temparature difference within ¢®¨ú5¢®¨¡c during the entire heating process - furnace equipped with a high-performance furnace suitable for marerials and uses. -designed to be operated conveniently and efficiently with focus on energy saving and quality improvement.
Eaf is mainly used for smelting high-quality carbon steel and other alloy steel. According to different power, is divided into ordinary power, high-power and ultra-high-power electric arc furnace. 10t capacity eaf and above are all equipped with the hydraulic drive and hydraulic lifting system is imported electrode proportional valve control.
¡ö power :90-500kw ¡ö maximum voltage: 380v ¡ö rated temperature: 650 c The width of the mesh belt can reach to 1.8 meter. Present now, our brazing furnace is more automatic than the old one. And it helps you to save the nitrogen 30%, the electricity consumption 20-30%.
Sample size:dia60xhz300mm Max temp:1600deg.C Working temp:1500deg.C Vacuum: 10pa Accurancy:+-1deg.C Heating element:mosi2 heating element Controller:30 steps program and pid auto control Thermocouple:b type 120kgs
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. Characteristic: Smelting temperature is flexible to be controlled, production needs. High heat efficiency, atmosphere inside furnace can be controlled. Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality. Easy to control the chemical composition of steel, stable and high recovery rate of alloys. Equipment is simple and shorter technological process. Adoption of new technology: Optimization design Tubular water cooled furnace wall and furnace lid Eccentric bottom tapping (ebt) Copper-steel combined electrode arm Cluster type large sectional area water cooled cables Optimize large current system structure (energy-saving type) Proportional valves hydraulic system Basic level (plc) + procedure level ( industrial control computer) control system Frequency control technique Network technique Standard export packaging
About Mini Blast Furnace A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a simple, time-tested and widely used system to produce secondary lead in India and many other countries. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as: Low Project Capital Cost Low Energy Cost ( wooden coke fired) Easy to install Easy to operate & maintain Production of low Antimony Lead (soft lead) at low temperature Generates high pollution Description of Mini Blast Furnace The Furnace itself is a modified blast furnace which consists of a brick lined structure with fire brick oven in the midst and a metal Exo skeletal structure outside. Raw material & fuel (coke) is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood. A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications: Outside Dimensions of Brick Structure 2400mm L x 1900mm W x 2400mm H No. of Ovens 2 Nos. Oven Size Top Dia 600mm Bottom Dia 250mm Depth 650mm No. of FD Fans 2 Nos. (1 for each oven) FD Fan Capacity 300cmh at 250mm of WG No. of Charging Doors 2 Nos. (1 for each oven) Charging Door Dimensions 1100mm H x 650mm W Manufacturing Process Lead to be manufactured from Mini Blast Furnace is usually obtained from scrapped batteries. They are cut open or broken to segregate lead scrap, plastic and other materials from it. Lead scrap in the form of lead powder and plates etc. is charged in the furnace along with a proportionate charge of wooden coke. Thereafter the furnace is manually fired with the help of rags. FD Fan provides the necessary air required for combustion from the back of the furnace. Coke in the oven performs the functions of both, the fuel as well as a reducing agent for obtaining lead from its oxides charged in the form of lead plates & powder. Temperature of the furnace is maintained at the desired level for approximately 30 minutes, after which molten lead along with slag flows out from the bottom of the oven into the outlet pit. Here slag is separated and molten lead is poured into Ingot Moulds. To maintain this, continuous charge of raw material and coke is maintained in the furnace. This process leads to generation of flue gases which are toxic in nature and need appropriate and adequate Air Pollution Control System for their treatment. Process Details for a typical Double Mini Blast Furnace Raw Material Charged 700-800 kg hr. Fuel used Wooden Coke Calorific Value of Fuel used 4000-5000 kCal kg Fuel Consumed 70-75 kg hr. Air provided for process 300 cmh Lead Produced (1st Charge) 300-350 kg hr. Flue Gas generation 8000-9000 cmh Advantages and Disadvantages of Mini Blast Furnace Advantages No consumables used other than Wooden Coke which is also used as Fuel Low Power Consumption Produces low Antimony Lead suitable for soft lead purposes Pollution can be controlled with minimum fugitive emissions Easy to install, operate & maintain Disadvantages Cannot recover 100% lead in the first operation Subsequent recovery of lead after first recovery consumes higher coke & manpower. Equipment cannot be scaled up for higher production capacities. Various types of lead present in used batteries, plates and paste of lead oxide are charged in the furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and other impurities etc. Hence, to meet various goals of maintaining employees' health, for factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Mini Blast Furnaces. At the time of Delivery
Type: FD-J-1-3 Input power:3-phase AC 380V Total power:26KW Max processing glass size: 2440*1830mm Arched height:400mm Glass thickness:36mm Processing cycle:40-60min/furnace Max processing area:40©O Machine dimension:3250 28501300 mm Working temperature:90-140
Heat soak furnace, we often call it tempering furnace. It is the necessary equipment for producing tempered glass. Why tempered glass break? Tempered glass could have spontaneous breakage without receiving any external force, which is the nature of tempered glass. The reason comes from nickel sulfide inside the glass. Nickel sulfide is ¦á¡«nis in high temperature during the heating section. When cooled rapidly, ¦á¡«nis can not change correspondingly to ¦â¡«nis of low temperature. The morphic transformation will last for ten of years which lead to spontaneous breakage. What is heat soaking? Heat soaking is a destructive process in which a pane of tempered glass is subjected to temperatures up to 280¡ã c for several hours over a specific temperature gradient to induce fracture. This test insures that if there is probability of breakage then the infected panes break inside the furnace at the factory itself. Up to 95 % nis infested panes are usually destroyed inside the heat soak chamber at the factory premises and hence reduce the chances of onsite breakages. The machine is characteristic of computer in-process monitoring and controlling, multi curve display, data storage, record check and curve printing. Extended functions like low temperature frit drying and pre-pressing of bending lamination glass. Customized machines are available.
2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-20 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude.
A cubical furnace has two parts, one is nonmoving shell with combustion system, the other part is used to load, carry, and unload the material to be heated. A furnace used for all other standard applications as mentioned. It also can be used in the applications of specialized treatment processes. Advantages: our furnaces are designed in such a way to reduce the fuel consumption. Combustion/ heating equipments are designed with the thermal equations. Our heating systems will be positioned in order to better heat transfer rate through circulation and re-circulation. Our furnaces are designed for skin temperature of 65?c (maximum) Lining: refractory and insulation bricks and ceramic fiber blankets based on the temperature and operation of the furnace. As per the ISO standard packing.
Atec Tilting Furnace is a Cubical Shell Furnace, which tilts by the Hydraulic/Motorized/Geared mechanism for pouring out the metal directly on the mould/Ladle for heavy Castings. Indirect type melting ensures the Loss of metals due to oxidation/Carbon deposit by the fuel or Combustion Properties. Furnace is lined with Refractory and Insulation brick to hold the liquid metal to a Temperature of 1200oC. This furnace lining by a brick is formed with extra locks mechanically to ensure the lining the tightness and holds the crucible to not to fall of while tilting the furnace.Our furnaces are designed for skin temperature of 65C (Maximum).
Technical data: Chamber size: O.D.205xI.D.190xH340mm Max. temperature: 1200 oC Working temperature: 1100 oC Temperature control: 30 segments programmable and PID auto control Heating elements: Fe-Cr-Al-Mo wire Furnace chamber: ceramic fiber Furnace structure: double shell with fan cooling Thermocouple: K type Heating rate: ¿Q20 oC/min. Temperature: ¡§ª+1 oC Max. vacuum: -0.1MPa Power: 3KW. Plastic paper inside, Polyfoam filled, Wooden box outside.
1.Production Name: Medium Frequency Induction Furnace 2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-350 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude. Plywood Box.
Electric Heating Conduction Oil Furnace Details Working Principle For Qilian electric heat conduction oil furnace (also known as heat conduction oil heater), the electric heater is directly inserted into the organic carrier (heat conduction oil) for direct heating. A circulating pump is used to create liquid-phase circulation of heat conduction oil, thus, to transfer the heat to one or several pieces of heat using equipment. After unloaded in the heat using equipment, the heat conduction oil will return to the heater via the circulating pump, again to absorb heat, and transfer the heat to the heat using equipment. This process is repeated again and again, realizing continuous transfer of heat. As a result, the temperature of objects being heated rises, and heating requirements are fulfilled. Composition Qilian electric heat conduction oil furnace system is composed of an explosion-proof electric heater, an organic heat carrier furnace, a heat exchanger (configurable), a control cabinet, a hot oil pump, and an expansion slot. The user only needs to connect the equipment to a power supply, and arrange medium inlet and outlet pipes and electrical interfaces before use. Application Scope Qilian electric heat conduction oil furnace adopts a digital display temperature controller, and has functions of over temperature alarm, low oil level alarm and over pressure alarm. This product is a type of high-efficiency energy-saving heating equipment for chemical, petroleum, machinery, printing and dyeing, foodstuff, marine, textile, and film industry, etc. Characteristics 1. Low Operating Pressure Liquid phase heat transfer can reach a higher operating temperature under lower operating pressure; saturated vapor pressure of heat carrier is 70 to 80 times lower than that of water; and its general operating pressure is 0.3mp 2. High Heating Temperature Heating temperature of the electric heat conduction oil furnace may reach 280heating-up temperature is automatically controlled, realizing high sensitivity and stable heat supply. 3. Safe and Reliable Our electric heat conduction oil furnace is equipped with a perfect operating control and safety monitoring device, so it is easy to operate, safe, and reliable. 4. Environmental Friendly Design The electric heat conduction oil furnace is a new type of electric heating system. Electricity is used instead of coal, which reduces investment outlay and is free from contamination; meanwhile, heat conduction oil furnace, with short heating time and high thermal efficiency, is more efficient and economical.
Main Specifications: Inside Chamber Size dia60x300mm(diameter2.5" x 12") Standard Working Temperature 1650 . C ( continuous ) Maximum Working Temperature 1700 . C ( < 3 hrs) Temperature Control 30 steps programmable and PID automatic control Heating Rate 0~10 . C / min (suggestion: =< 10 . C) Temperature Accuracy +1 . C Heating Element MoSi2 heating elements Working Voltage AC 220V Single Phase 60/50 Hz (or according to your requirement) Max. Power 5 KW Net Weight 150 Kg Plastic paper inside, Polyfoam filled, Wooden box outside.
